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- Contact Person : Ms. Cui Crystal
- Company Name : Shanghai Kaiquan Machine Valve Co., Ltd.
- Tel : 86-21-63603256
- Fax : 86-21-63858716
- Address : Shanghai,Shanghai,555 South Xizang Road,Shanghai, China
- Country/Region : China
- Zip : 200021
5L or 10L laboratory emulsifying machine
OINTMENT VACUUM EMULSIFYING WHOLE-SET EQUIPMENT
Machine descriptionThe machine is composed of large vane mixer used for mixing materials of high viscosity and small strong cutting type homogenizing mixer for high speed mixing.
Scrapers are provided around vanes of the mixer. The materials sticking to boiler wall can be effectively eliminated by the scrapers so as to realize sufficient blending of materials. Under the cutting, pressing and folding functions by two sets of reverse mixers, the scraped treatment fluids are mixed and will flow downwards to the position below the vessel where the homogenizing mixer can carry out pretreatment.
High-shear dispersion and emulsification is to distribute one phase or more to another continuous phase in a highly-efficient, rapid and even way. Generally, the phases are mutually indissoluble. The materials will be processed in the narrow space between stator and rotor by high tangential speed and strong energy of motion respectively produced by fast-turning rotor and high frequency
mechanical effect. By the operation of intensive shearing, centrifugal extruding, liquid layer attrition, impacting and breaking, and even turbulence, the materials of mutually indissoluble solid phase, liquid phase and gas phase will be refined, dispersed and emulsified instantly with the help of mature technology and proper amount of additive. After high frequency reciprocating circulation, products of stable quality are achieved.
As shown in the above, the homogenizing mixer and vane mixer complement each other with their respective features for effectively realizing emulsification and mixing of materials of high granularity.
Other features of the machine
1. For materials of super high viscosity (above 50,000C.P.S), Tianfu recommends the use of corresponding high viscosity emulsifying homogenizer.2. Raw materials can be directly sucked into the groove by the machine.3. The machine is provided with vacuum, hydraulic pressure, heating, cooling and other functions.4. Emulsifying, blending and dispersion can be completed within a short period of time.5. Slow speed blade type blending and high speed homogenizing systems are provided with frequency conversion control.6. Users can select pushbutton control or PLC touch screen system.7. Parts that contact materials are made of stainless steel SS316L. The whole equipment conforms to GMP standard.8. Blending is carried out under vacuum to effectively ensure the emulsifying effect.9. The equipment is provided with the CIP cleaning device, which can conveniently use the self-contained CIP cleaning system of users to clean the equipment.
Usage
Food, medicine, cosmetics, chemical raw materials.
Advantage
The machine has triple blender, hydraulic lift cover, high-speed homogeneity blender (Speed is 0-3500r/min, frequency speed regulation) and low-speed scraper blender (Speed is 0-40r/min, frequency speed regulation). Fast-cutting vortex emulsification blender is used in the hom ogeneity part, which can scrape in a low speed and automatically blend and snuggle up to the bottom and wall of boiler. The machine draws powder material by the way of vacuum in order to prevent the powder flying. The whole working procedure is operated in he condition of vacuum in order to prevent the material coming into being bubble after high-speed blending and reach the request of sanitation and asepsis. CIP cleaning system is equipped in this system. The contact part of vessel and material is made from SUS316L material. Mirror finish of the inside surface is 300EMSH. In order to ensure the stabilization of the control, the vaccum pump is the products of Germany Siemens Company, the button is produced by Japan Fuji Company, the transducer is the product of Japan Matsushita Electric Industries and the electro-con trol part is the product of Siemens Company. The machine is made completely according to the GMP request, which is the most advanced and most perfect cream production equipment.
Vacuum emulsification Blende
| Preheat | Emulsification | Cooling | |||||
| Heating began | Raw material inputs | Emulsification start | Start cooling | Additive into | End | ||
| Total time | 10.0 | 20.0 | 30.0 | 40.0 | 55.0 | 57.0 | 90.0 |
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | |
| Temperature | 20.0 | 70.0 | 80.0 | 80.0 | 50.0 | 50.0 | 40.0 |
| Time | 10.0 | 10.0 | 10.0 | 10.0 | 15.0 | 2.0 | 33.0 |
| 1 rotary mixer | 0 | 0 | 3500 | 3500 | 0 | 0 | 0 |
| 2 rotary mixer | 0 | 20 | 20 | 20 | 30 | 50 | 50 |
| 3 rotary mixer | 0 | 20 | 20 | 20 | 50 | 50 | 50 |
| Heating | 1 | 1 | 1 | 1 | 0 | 0 | 0 |
| Cooling | 0 | 0 | 0 | 0 | 1 | 1 | 1 |
| Stirring speed | 63 | 63 | 63 | 63 | 63 | 63 | 63 |
| Oil phase into | 0 | 1 | 0 | 0 | 0 | 0 | 0 |
| Aqueous phase into | 0 | 0 | 1 | 0 | 0 | 0 | 0 |
| Additive into | 0 | 0 | 0 | 0 | 0 | 1 | 0 |
| Vacuum | 1 | 0 | 0 | 0 | 0 | 0 | 1 |
| 0 | 0 | 0 | 0 | 0 | 0 | 1 | |
5L or 10L laboratory emulsifying machine
